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Hard chrome plating is an electroplating process that strengthens hydraulic cylinder rods by improving corrosion and wear resistance, reducing friction, and extending service life. Ideal for industrial applications, it restores worn components, ensures smooth operation, and enhances reliability, making cylinders more durable and better suited for demanding, high-performance environments.

Improved corrosion and wear resistance. Reduced friction.
Longer part life.

RHK’s hard chrome plating process strengthens hydraulic components by electrochemically depositing a highly durable chromium layer, improving wear resistance, corrosion protection, and overall service life. Each workpiece is carefully cleaned, inspected, and repaired to ensure optimal adhesion, with existing chrome removed and damaged areas corrected.

Pre-polishing to precise dimensions and selective masking ensures only the required surfaces are plated. Post-plating polishing achieves tight dimensional tolerances and a smooth, consistent surface finish. Customers choose hard chrome plating to restore worn rods, reduce friction, extend component lifespan, and improve reliability under demanding industrial conditions. This process minimizes downtime, lowers maintenance costs, and ensures cylinders maintain peak performance in heavy-duty applications.

Suitable Materials for Hard Chrome Plating

Hard chrome plating can be applied to most ferrous and non-ferrous metals, with magnesium and titanium typically requiring a zinc, copper, or nickel underlay. Certain aluminum alloys may also need a copper or nickel base coat.

Commonly plated materials include:

  • Steel, cast iron, bronze, brass, stainless steel, and copper
  • Hydraulic and pneumatic cylinder rods, stages, and barrels
  • Pump, geared, and splined shafts
  • Swivel posts and bodies
  • Downhole tools and inside diameter bores

Hard Chrome Plating and Polishing
Up to 44′ in length and 24″ in diameter

Hard chrome can be applied in thickness of 0.0005” – 0.025” (0.012mm – 0.635mm)

Hard chrome is classified as a “cold” process where the operating temperature of 58 – 60 degrees Celsius ensures no damage to the physical or mechanical properties of the base material.

Benefits of Hard Chrome Plating

The success of hard chrome plating can be attributed to the many benefits and unique characteristics of the process. The increased hardness alone would not be sufficient to secure widespread use, as a number of hard materials and hardening processes are available. It is the combination of the improved qualities below that give hard chrome plating such remarkable results.

Increased Hardness

Electro-deposited chrome is extremely hard, typically 66-70 HRC. Through hard chrome plating, the surface hardness of your component is increased without modifying its properties.

Corrosion Resistance

Hard chrome has a very high resistance to atmospheric oxidation and a good resistance to most oxidizing and reducing agents (with the exception to Chlorides and other Halides).

Low Friction

Hard chrome has a very low coefficient of friction when compared to steel. This allows a component to operate at a lower temperature during operation, extending the life of your equipment.

Sacrificial Wear Layer

Since hard chroming deposits can be removed with chemical strippers, without destructive effect to base material, the part can be stripped and re-plated repeatedly when worn.

Wear Resistance

The high hardness and low frictional properties of hard chrome, provide excellent resistance to abrasion and mechanical contact.

Lubricant Retention

Microcrack characteristics of hard chrome allows for oil retention which improves lubricity of plated parts.

Hard Chrome Plating FAQs

What is hard chrome plating?

Hard chrome plating is a form of electroplating. It is popular for its use as a surface coating due to its hardness, ability to minimize sliding wear, corrosion protection and for extending the life of metal parts.

How hard is hard chrome plating?

Electro-deposited chrome is extremely hard, typically 66-70 on the Rockwell “C” scale which is used to determine the indentation hardness of a material. In comparison, hardened knife steels typically measure 58-62 HRC.

Does hard chrome rust?

Hard chrome has excellent corrosion resistance but it plates in a micro-crack structure so it will rust over extended periods of time in wet environments.

Is hard chrome the same as decorative chrome?

No. Although the processes are similar, they serve different functions. Hard chrome is widely used in industrial applications for increased wear and corrosion resistance, reduced friction, and lubricant retention. Decorative chrome is a much thinner layer of chromium used mainly for aesthetic appeal.

 

Is hard chrome plating magnetic?

No, as the metal has been ionically dissolved in the electrochemical bath.

Do you chrome automotive parts?

No, we are not set up for automotive parts, but there are many places around that can help.

What materials can be hard chrome plated?

Any ferrous and most non-ferrous metals can be chrome plated. The most common materials are steel, cast iron, stainless steel, bronze, brass, and copper. Metals like magnesium and titanium require an underlay of zinc, copper, or nickel. Aluminum typically requires a copper or nickel undercoat.

How long does hard chrome plating last?

The life span of hard chrome plating depends on the working environment and how thick the chrome is applied.

How much chrome can be applied to a piece?

Hard chrome can be applied anywhere from 0.0005” – 0.025” (0.013mm – 0.635mm). The max chrome thickness is generally dictated by clearance to mating parts.

How many times can a piece be hard chrome plated?

A piece can be hard chrome plated many times as long as the base metal remains in good condition.

Discover Other Services

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Cylinder Repair

Cylinder Repair

RHK delivers complete hydraulic cylinder repair, restoring worn or damaged components to peak performance.

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Chroming

Chroming

Hard chrome plating is an electroplating process that strengthens hydraulic cylinder rods by improving corrosion and wear resistance, reducing friction, and extending service life.

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Honing

Honing

Honing restores hydraulic cylinder bores by correcting wear, ovality, and surface imperfections while achieving exact diameters and tolerances.

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Custom Machining

Custom Machining

At RHK, our custom machining combines advanced CNC technology with expert manual craftsmanship to produce high-precision, durable components.

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Cylinder Repair

Cylinder Repair

RHK delivers complete hydraulic cylinder repair, restoring worn or damaged components to peak performance.

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Chroming

Chroming

Hard chrome plating is an electroplating process that strengthens hydraulic cylinder rods by improving corrosion and wear resistance, reducing friction, and extending service life.

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Honing

Honing

Honing restores hydraulic cylinder bores by correcting wear, ovality, and surface imperfections while achieving exact diameters and tolerances.

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Custom Machining

Custom Machining

At RHK, our custom machining combines advanced CNC technology with expert manual craftsmanship to produce high-precision, durable components.

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